Artificial Intelligence improves casting quality

Spanish foundry group Condals has seen its scrap rates drop significantly after adopting DISA’s Monitizer® digital solution. Scrap rates dropped by 39% and 45% for two patterns during production testing with the Monitizer | PRESCRIBE optimisation tool.

During the project, Condals first upgraded its Monitizer | CIM installation, then deployed Monitizer | GLOBAL to collect and monitor live process data from equipment – DISA and non-DISA – on all three of its casting lines. Next, it brought in the Monitizer | PRESCRIBE Artificial Intelligence (AI) solution to improve its casting quality and reduce scrap.


We were interested in finding an AI solution that would help us lower our scrap rate as much as possible,” says David de la Cruz, CIO at Condals Group. “DISA offered a complete solution with Monitizer. Other competing solutions only look at parts of the process in detail and only optimise certain parameters – mould alignment, temperature, porosity – whereas Monitizer | PRESCRIBE optimises the entire process to reduce scrap. That was exactly what we were looking for.


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